FDM 3D Printing in Cambridge: Functional Parts in Engineering Thermoplastics

Tough prototypes and working parts in PETG, carbon-fibre ASA, filled nylons and flexible TPU, printed and finished at our workshop in Whittlesford, near Cambridge.

Rapid prototyping workshop benches with staff at work in Whittlesford

FDM (fused deposition modelling) builds a part by laying down melted thermoplastic filament, layer by layer, so the part is made from a real engineering thermoplastic such as nylon, ASA, PETG or TPU. Complete Fabrication runs FDM alongside SLA, Carbon DLS, CNC machining and vacuum casting at our workshop in Whittlesford, near Cambridge, so we can tell you when FDM is the right process and when another one will do the job better.

When FDM makes sense

FDM materials we run

MaterialWhat it isKey figures
eSUN PETGTough, translucent filament with water and chemical resistanceTensile 52.2 MPa, HDT 64 °C
Eryone ASA-CFCarbon-fibre ASA for outdoor parts, UV and cold resistantTensile 39.1 MPa (X-Y), HDT 86 °C
The Filament ASA CF3% carbon-fibre ASA, UV resistantTensile 66 MPa at yield, HDT 88 °C
Bambu PA6-GFGlass-fibre nylon 6 for strong, dimensionally stable partsTensile 75 MPa (X-Y), HDT 182 °C
Eryone PA6-CFCarbon-fibre nylon 6Tensile 53 to 55 MPa, HDT 185 °C
Bambu PPA-CFCarbon-fibre PPA for parts that must stay stiff in heat or humidityTensile 168 MPa (X-Y), HDT 227 °C
Bambu TPU 90AFlexible, wear-resistant TPUShore 90A, elongation over 650%
Siraya Tech Flex TPU AirFoaming TPU, up to 50% lighter than standard TPUShore 63A to 78A, elongation over 475%

Figures are typical values from the manufacturers' data sheets. FDM parts are weaker between layers than along them, so tell us how the part will be loaded and we will plan the build orientation around it. See every material we run on the materials page.

FDM, SLA or Carbon DLS?

Choose FDM when you want a real thermoplastic, a tough functional part or a quick form check. Choose SLA for fine detail, a smooth surface ready for painting, or clear parts, with a 24-hour standard turnaround. Choose Carbon DLS for production-quality parts with injection-moulding-like strength in every direction. If you are not sure, send the CAD and we will recommend one.

Finishing and assembly

FDM parts are finished in the same building they are printed in. We paint, assemble and fit inserts in-house, so one team is responsible from file to finished part.

Turnaround and quotes

FDM turnaround depends on part size and finish, and we give you a firm timeline when we quote. Send your CAD file, the material and the quantity to Info@compfab.co.uk, call +44 1223 836837, or use the contact page. We check every file before printing and tell you if a change would make the part stronger, cleaner or cheaper to make.

Frequently asked questions

What is FDM 3D printing?

Fused deposition modelling builds a part by extruding melted thermoplastic filament layer by layer, so parts are made from real engineering thermoplastics such as nylon, ASA, PETG and TPU.

Which FDM material handles the most heat?

Of the filaments we run, Bambu PPA-CF has the highest heat deflection temperature at 227 °C, followed by Eryone PA6-CF at 185 °C and Bambu PA6-GF at 182 °C.

Can you print flexible parts?

Yes, in Bambu TPU 90A, or in Siraya Tech Flex TPU Air, which foams as it prints to make parts up to 50% lighter than standard TPU.

Is FDM as accurate as SLA?

No. SLA holds ±0.15 mm and gives a much finer surface. Use FDM where toughness or a real thermoplastic matters more than fine detail.

Related pages:SLA printing, Carbon DLS, 3D printing in Cambridge, SLA batch production, materials and data sheets and what affects the price.